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Cement Industry

S. Application Metal Wear/Damage  Delta Therm Prune
I I. Crushing & Preparation
1 Crusher Hammer, Jaw
Faces Plate & Impact Crusher 		 MN-S Castings Impact+Abm HF-2/HF-9+HF-5/HF6
2 Hammer Arms MN-Steel Impact+Abm AS-7/AS-3 HF-2+HF-5
3 Hammer Shaft Nl. CR Steel Fricn+lmpact+Abm AS-7
4 Out Let Grate Bar MN Steel Fricn+lmpact  HF-2/AS-5
5 Crisher Lier Plate MN Steel Fricn+Impact+Abm HF-2/AS-5+HF-6
6 Coal Pipe Bends CS Steel Abrn HF-5
II Slurry & Slurry Basin
7 Slurry Pump Shaft Al Steel Fricn+Abn            AS-7
8 Slurry Pump Housing Cast Iron Accident/Erosn     CI-3+HF-5
9 Slurry Basin Wheel Cast lron Fricn+Abrn           HF-2+HF-5/HF-6
10 Slurry Basin Rail  Forged Med.Mn Fricn+Abrn          HF-2 RA.HF-2 (PC)
Rail Steel
III Kiln Raw Mill & Cement Mill
11 KilnTyre  A.S. Fricn+Abrn+Heat Oxid AS-8+SS-2
12 Kiln Supporting Roller CS Fricn+Abrn+Heat Oxid AS-8HF-1
13 Kiln Roller Shaft  CRB.S. Friction                 AS-7
14 Girth Gear  C.S. Fricn+lmpact         AS-3+HF-1
15 Girth Gear Drive Pinion C.S Fricn+mpact         AS-3+HF-1
16 Girth Gear Teeth C.S. Fatigue                 AS-3+AS-4
17 Girth Gear Teeth Cl Friction                 CI-3/HF-1
18 Inlet Neck Body  Cl HeatOxide/Abrn    CI-3+HF-6
19 Burner Nozzle  St. Steel HeatOxide/Abrn    SS-2+HF-5
20 Clinker Inlet  AL. Steel HeatOxide/Abrn   HF-5
21 Klin Coller Plates Cl ( Heat Resis-tanceQuality) Heat Oxide +Abrn  CI-3/CI-5+HF-5
22 Liftings Arm & Roller M.S. Friction                HF-2+HF-6
23 Moving Bills Shoe CR.NI.S. HeatOxide+Abrn   SS-2/AS-7
24 Drag Chain Link  CR.NI.S. Fric+Abm              HF-7 HF-8/HF-3
25 Drag Chaim Link Bolt EN19-S Fric+Heat Oxide+Abm HF-7+HF-8
26 Drag Chain Sprockets  CRBS. Friction                AS-8+HF-1
27 I.D. Fan Blades  MS Abrasion               HF-5
28 Mill Trunnion  CS Fricn+Abrn           AS-7
29 Mill Liner Plated   M.S. Impact+Abrn         HF-7+HF-5
30 Klin Shell                       CRB.S. Cracks AS-8+AS-7
31 Anchoring Clits             SS Crack or Fatig SS-2
32 F.K. Pump Shaft              CS Impact* Abrn AS-7
33 F.K. Pump Screw             CS Abrasion HF-2+HF-6
34 Elevator Rim/Drum          M.S. Abrasion HF-5/HF-6/HF-10
35 Oil Pump Motor Cover
Brackets, etc  		 Cast Alum .   Friction/Impact CI-4/CI-5
36 Mill Gear/Drive Pinion      CS Friction AS-3+AF-1
37 Mill Head /Journal           CS Impact AS-3+HF-1
38 Kilin Roller Shaft            CRB.S. Friction AS-7
39 Pump Housing & Casting CI Impact CI-3/CI-5
40 Copper Contents            Copper Pitting C-2
41 Silver Contacts               Cu Alloy PittingC2
42 Fuller Pump                    CRB.S. Heat/Corsn/Abrn HF-6
43 Fan Blades                     CS Abrasion HF-5/HF-6
44 Crank Shaft Steel Area    A.S. Fricn / Heat AS-7
45 Jack Hammer Pistion         ML. CRB.S. Frin / Corsn / Abrn HF-6
IV Packing House
46 Fluxo Cone Valve            CS Abrasion HF-6/HF-3/HF-8
47 Fluxo Cone Disk             CS Abrasion HF-6
V Overhead Crane
48 Crane Wheels                CS Fricn + Abrsn HF-1
49 Crane Rails                    CS Fricn t Abrsn HF-2RA/PC
50 Crane Grab                     M.S. Abrasion HF-5/HF-6
51 Drive Shaft                     M.C.S Friction SS-2/AS-7
52 Gear Couplings              A.S. Impact AS-7
VI Workshop Maintenance
53 Cast Iron                        Cl Fricn / Break CI-3/CI-5
54 Loco / Crane Wheel        CS Fiction HF-1/HF-7
55 Crusher Hammer ( New)  MN-S Impact / Abrsn HF-6 HF-5 / HF-9
56 Hammer (OLD)                MN-S Impact / Abrasion HF-2 + HF-3
57 Jaw - Crusher Plate
Eccentric Shaft		 A.S. Friction AS-7
58 Shovel Buckets And Lips MN-S Abrasion / Impacts AS-7 + HF-2/HF -7
59 Toggle Bearing Plate MN-S Abrasion HF-7 + HF-8
60 Idler Guides & Track Rollers  MN-S CR-S impact + Friction AS-3 + HF-2
61 Sprockets MN-S or A,S, Impact + Friction AS-3 + HF-1
62 Hammer Arm + Shafts A.S. Impact + Abrasion AS-7
63 Track Link & Shoes MN-S Impact AS-5         •
64 Diaphragm MN-S Imp - Act AS-5
65 Scooping Liner Plate MS/MN-S Abrasion AS-7 + AS-5
66 Cylinder Mill Teeth & Austi-MN-S Impact+Abrasion AS-7 + AS-5
67 Cylinder Block/Head Cl Impact CI-5/CI-4

 

 
 

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